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Case Study: Custom Solid Surface Shower Tray for US Contractor

Ever heard a customer say, “That’s more than I expected…” and then pay anyway? That’s exactly what happened when a U.S. contractor reached out for a custom Solid Surface Shower Tray.

He needed a specific size, a unique look, and top-tier quality. He got all three—and said yes, even when the price was higher than expected.

Curious what made him buy without blinking?

solid surface shower trays and bases (2)
solid surface shower trays and bases (2)

Project Overview

Client Profile:

  • Industry: Bathroom remodeling contractor (USA)
  • Project Type: Residential renovation (historic home)
  • Future Projects: 3 additional bathrooms scheduled in 6 months
solid surface shower trays and bases (3)
solid surface shower trays and bases (3)

Challenge:
The contractor needed a custom-sized shower tray (54″x30″x7″) to fit a unique bathroom layout. Initially hesitant about the price compared to standard acrylic options, they required convincing proof of long-term value.

Solution:
We delivered a premium Solid Surface shower base with:

  • Precise Custom Dimensions: Exact 54″x30″x7″ fit with reinforced structure
  • Aesthetic Match: “Beige Granule” finish to complement vintage tilework
  • Value Demonstration: Explained material advantages (non-porous, mold-proof, lifetime durability)
solid surface shower trays and bases (6)
solid surface shower trays and bases (6)

Result:
✅ Full upfront payment after understanding the quality difference
✅ 3 confirmed follow-up projects for upcoming renovations
✅ Satisfied contractor who now recommends our trays to clients

solid surface shower trays and bases (1)
solid surface shower trays and bases (1)

Why Choose Solid Surface Shower Trays in the USA?

When renovating or building bathrooms in the USA, shower trays (also called shower bases or pans) play a crucial role in long-term performance.

While traditional options like acrylic, fiberglass, or tile exist, Solid Surface shower trays are increasingly preferred—especially in regions with extreme weather, high humidity, or eco-conscious building standards.

Here’s why American homeowners, contractors, and designers are switching to Solid Surface shower bases:

usa landscape (15)
usa landscape (15)

1. Climate Resistance: Perfect for Extreme US Weather

The USA experiences diverse climates—from freezing winters in the Northeast to humid summers in the South—and Solid Surface outperforms traditional materials in all conditions:

✔ No Cracking in Cold Climates
Unlike acrylic or fiberglass, which can become brittle and crack in freezing temperatures (common in states like Minnesota or New York), Solid Surface remains stable due to its mineral-based composition.

usa landscape 11
usa landscape 11

✔ Humidity & Mold Resistance
In humid states (Florida, Texas, Louisiana), traditional shower pans often develop mold under the surface or delaminate over time. Solid Surface is non-porous, preventing water absorption and microbial growth.

✔ Heat & UV Stability
In hot, dry regions (Arizona, Nevada), plastic-based shower trays can warp or fade under prolonged sun exposure. Solid Surface maintains its shape and color even in high heat.

usa landscape (7)
usa landscape (7)

2. Environmental & Health Benefits

As sustainability becomes a priority in US construction, Solid Surface offers key advantages:

✔ Longer Lifespan = Less Waste

  • Acrylic/fiberglass pans last 5-10 years before leaking or cracking.
  • Solid Surface lasts 30+ years, reducing landfill waste.
usa landscape 9
usa landscape 9

✔ No Harmful VOC Emissions
Unlike some plastic-based shower trays, Solid Surface is Greenguard Certified for low chemical off-gassing—critical for indoor air quality.

✔ Recyclable & Low-Waste Production
Manufacturing produces less scrap than tile or stone, and leftover material can be repurposed into new products.

usa landscape 3
usa landscape 3

3. Key Features of Solid Surface Shower Trays

FeatureBenefit
Seamless ConstructionNo grout lines = No leaks or mold buildup
Custom SizingPerfect fit for any bathroom layout (common in older US homes)
Slip-Resistant TextureSafer for seniors & kids (meets ADA standards)
Easy to RepairScratches/dents can be sanded out (unlike acrylic)
Warm to the TouchMore comfortable than tile or metal in cold climates
usa landscape 5
usa landscape 5

4. Where Solid Surface Shines in US Homes

✅ Coastal Areas (Florida, California) – Resists salt air corrosion
✅ Snowbelt States (Michigan, Colorado) – Handles freeze-thaw cycles
✅ Luxury Renovations – Seamless, high-end look without grout maintenance
✅ Accessible Bathrooms – Can be molded with wheelchair-friendly slopes

usa landscape 6
usa landscape 6

More related questions

Is solid surface better than acrylic or ceramic?

Yes, in most cases. Solid surface materials are stronger and more resistant to stains and cracks than acrylic or ceramic. Plus, they’re easier to repair if damaged.

What are the benefits of a custom-sized shower tray?

You get exactly what your space needs—no weird gaps, no awkward fittings. Custom trays also help avoid water leaks since they fit tightly.

usa landscape 16
usa landscape 16

How long does a solid surface tray last?

Decades. If installed properly and cleaned regularly, it can last 20+ years. That’s why many high-end hotels and homes use it.

Kingkonree – Premium Solid Surface Shower Tray Manufacturer in China

solid surface shower trays and bases 3 1
solid surface shower trays and bases 3 1

KingKonree is a trusted manufacturer of solid surface bathroom products in China, with over 20 years of experience. We specialize in custom shower trays, basins, bathtubs, and more—crafted with premium materials that meet international standards.

Our products are durable, stylish, and made to fit your specific project needs. Whether you’re a contractor, distributor, or wholesaler, we offer reliable service and competitive pricing for global buyers.

Looking to import high-quality solid surface products from China?
Reach out to KingKonree today and let’s build a long-term partnership. Contact us now and get a custom quote!

Contact Us Now

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Hey There, I’m Cherry!

I’m from KKR. We are a professional Solid Surface manufacturer in China. We provide various solid surface products for bathrooms, kitchens, hotels, exhibitions and 2000+ projects.

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